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Dental Lab Products | May 2008
Forward Trends

Put to the test

TRAC Research Foundation study compares PFM, zirconia, and alumina frameworks to determine if new means better.

 
 Dr. Rella Christensen of the TRAC Research Foundation works in the lab

Four years ago, Dr. Rella Christensen of the TRAC Research Foundation began planning a research study to compare the clinical performance of PFM, zirconia, and alumina based 3-unit posterior prostheses. The oldest cases are now in their third-year recall, and the two year results are completed. DLP recently talked with Dr. Christensen about those results—what they are and what they mean for your laboratory.

DLP: What is the primary focus of this study?

Dr. Christensen: The research question is: Do zirconia and alumina frameworks and their layered or pressed veneer ceramics perform the same, better, or worse than traditional PFM restorations clinically? To determine this, we are monitoring 293 posterior prostheses in a number of areas, such as overall durability, esthetics, periodontal health, fit, retention, surface smoothness, breaks, recurrent caries, need for endodontic therapy, wear of the test prostheses and opposing dentition, and the effect of occlusal adjustment. Patients’ perceptions of “feel” and esthetics are monitored as well.

DLP: How are test results obtained?

Dr. Christensen: Each year, the 116 participating dentists are asked to collect data, which consists of clinical images of the bridge from the buccal, lingual, and occlusal as well as images of the opposing dentition. Polyvinyl silicone impressions of both the opposing dentition and the prosthesis are made. From those impressions, special polyurethane dies are poured and gold-sputtered to prepare them for scanning electron microscope imaging of each tooth. The clinicians also fill out a computerized grading form to evaluate a number of clinical characteristics, such as color match, condition of interproximal contacts, margin fit, gingival health, etc. This information is processed at our lab. The special gold-sputtered dies and clinical and scanning electron microscope images are used for definitive grading by two researchers evaluating surface smoothness, various types of breaks, wear on the prosthesis and opposing dentition, and presence and amount of occlusal adjustment.

  
  
Layered ceramics formulated for use with zirconia have developed many small chips, plus chips associated with shearing. 
  

DLP: What do the results show?

Dr. Christensen: Let’s talk about frameworks first. We looked at three types of frameworks: metal, zirconia, and alumina. At two years, zirconia’s performance is equal to metal with no breakage of either. Importantly, we are seeing no difference clinically between the four zirconia brands (Cercon, Everest, e.max, and Lava). Alumina frameworks did not fare as well. At two years, 26% of the alumina frameworks have broken. When the veneer ceramic was pressed, the frameworks broke sooner, but the alumina bridges with layered veneer ceramic caught up in numbers broken after one year of service. The bottom line is, the data indicate alumina frameworks are inappropriate for posterior multi-unit restorations.

Results with the veneering ceramics show many problems for those hand layered over zirconia. Because of the frequency of these problems in the first year, we brought veneer ceramics pressed to zirconia into the study one year later, as products like Noritake’s CZR Press and Ivoclar’s ZirPRESS were introduced to the market. We think the veneering ceramics formulated for layering over zirconia frameworks are less forgiving than those layered over metal. Ceramics intended for use with zirconia have developed many small chips with shearing, as well as surface degradation (a breaking up of the surface at areas of occlusal contact). Over time, scanning electron microscope images show the beginning of cracking within this surface degradation.

Comparing pressed to layered veneer ceramics over both zirconia and metal, the pressed ceramics performed significantly better. It could be that pressing generally produces better ceramic density and there may be less human variability in the overall process. There also may be formulation differences.

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